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Burl's shoulder harness kit does work quite well if you use the belt he recommends, which are not inertia reel belts. I used them "firmly" once and I walked away with only a little raspberry on my neck and the engine was ripped off the firewall with the impact. (I tried to take off with a tailwind, bad idea, hit the trees at about 10 ft off the ground and nosed in, more to the story.....) The kit I had at the time is essentially what Burl sells. I currently have a similar setup and it works well. An inertia reel would be nice, but they cost a bit and I don't find I really need them, I can reach everything I need with the shoulder harness the way it is.
I really love the Sedan myself, it is really comfortable for me and does what I want well. It will haul a load and is a very docile tail dragger as tail draggers go. I flew with me, a 450 lb filipino, full fuel baggage and survival gear to 12,500 ft over the Knik Glacier once and it worked great. (I am not a light weight either)
I would like a little more fuel as well. I figure about 350 miles is my limit, and less if I don't have a place to put it down if the winds are not as expected. At 100 mph that is about 3 1/2 hour and is about my bladder limit anyway. I saw a Sedan at Lake Hood once for sale that had a modified metal fuel tank that essentially made the outboard fuel bulkhead one rib bay outboard, so more gas by about 1/3rd. I never talked to the owner so I don't know how it works in a slip. I also saw one at Birchwood that had integral fuel tanks in the same space forward of the spar as the originals, but no floor plate below the tank to take up space. It looks like that also gave quite a boost in fuel capacity. Burl's aux tank installation should also work well when he is finished with it.
I don't think there is really a structural issue with the strength of the wing for the extra fuel, other than how to replace the stringers where the tank goes. Fuel in the wings takes away from weight in the fuselage, so helps the wing loads, not hurts.
Flaps are a different story. They significantly change the wing and the tail loads. Because the Sedan has a rear spar that is pretty far aft, it doesn't leave much room for flaps. That means they probably won't really do much for lift, but will increase drag on approach so you can get in over the trees a little shorter. Unfortunately, like many airplanes, the Sedan takes longer to get in the air than to land, so a little shorter landing distance doesn't really help much if you plan on taking off again. I can usually get down about as steep as I want to with a slip anyway, and the Sedan Slips nicely. On balance, I think Aeronca did the right thing by not putting on the Sedan, less complexity and weight and not enough benefit to be worth it.
Burl does a good job supporting the airplane in my opinion. Some gripe about his prices, but with low production rates, it seems fair to me. In the end, it's a business, not a charity. I have compared his prices to what Cessna charges for similar parts on 170s and they are about on a par, and they built a lot more 170s so the setup is spread over a lot more parts.
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